TED, Tracking Energy Diagnostics
Feel the heartbeat of your machines
Avoid problems with critical assets, prevent downtime
Avoid unplanned outages
Possibly causing downtime for the entire production process
TED, Tracking Energy Diagnostics
Monitor your motor, and act before it fails
Before a motor fails, the motor sends out signals about its health. Detoritation of your industrial motor condition often start with light vibrations. These are so small that they can only be measured with sensors. We also see power glitches occur. TED, Tracking Energy Diagnostics, gives you insights and early warnings. Using TED will allow you to act in a very early stage, usually months ahead, and repair the damage at the most favorable time.
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It starts with vibration in the higher frequency, which is hardly noticeable. When the problems start to get bigger, vibrations arise in the lower frequencies. TED measures these vibrations from 5 kilohertz. This gives you ample time to schedule a repair at the most convenient time
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When the problem gets worse, the engine starts to drain more power. Energy costs start to rise considerably
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Next, the motor starts to make noise. From then on, it’s usually a matter of weeks before the motor fails. For sound monitoring, an extra option for microphones is possible
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If the problems are still not solved, the motor starts to heat up. The chance of failure is increasing and it is usually a matter of days behofe the motor fails. The repair has to take place at a possibly inconvenient time.
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Eventually there will be smoke ….
Every form of damage has its own signature
TED measures the most common forms:
- Overheating
- Insulation defect
- Overloads (electrical and mechanical)
- Phase imbalance and any voltage imbalance lead to an even higher current imbalance
- Bearing error
- Running in reverse
- Axle deviation
- Locked rotor
- Vibration
The benefits of listening to your assets:
Avoid Unplanned Downtime Early insight Less Waste of Energy Increase Asset Efficiency Staff Deployment 1 Dasboard, 1 truth
Prevent unexpected machine failures
- In most industries, 7 up to 15% of rotating assets are failing annually
- The failure of 1 machine can cause major problems for the entire business process: loss of production, non-compliance with contracts and loss of quality of products
- TED monitors your motors 24 hours a day and reports expected defects months in advance
- You can schedule repairment at a convenient time, before failure takes place
Early insight:
- Determine beforehand which disruptions will take place
- Lower the costs of maintenance
- Keep old machines up and running
Prevent waste of energy
- Rotating parts use 28% of the electricity produced in the world.
- However, a significant part of this energy is lost due to inefficiency and incorrect use.
- TED monitors energy consumption, so you can use energy efficiently and have lower energy costs
Increase Asset Efficiency
- Time-based maintenance causes unnecessary downtime
- Condition-based maintenance gives the assets the right attention: prevent machines from failing unnecessarily or that repairs have to be made at unfavorable times
- Know the status of the infrastructure compared to the SLA at every moment of the day
- Follow changes in performance
Skilled staff is hard to find; maintenance tasks must be prioritized
- In the coming years, up to 40% of the experienced maintenance engineers will retire
- It is becoming increasingly difficult to get trained new staff
- That is why it is important that maintenance is carried out efficiently
- With TED, condition-based maintenance is possible, based on the health and performance of your assets.
1 Dashboard, 1 Truth
- Clean data to properly assess the performance of machines and factory floor
- You never have all the disciplines in a room for a disturbance where everyone points to each other and eventually 1 specialist solves the disturbance
- Use the latest techniques in the field of digital IOT monitoring and algorithms
TED monitors the condition of your motor 24/7:
Detects small problems
TED immediately detects small problems, so engineers can remedy the defects at the most suitable time. When incidents occur, technicians immediately receive an alert from TED.
Prioritize maintenance
TED predicts when a motor needs maintenance
Find out how TED helps you to avoid downtime
Your details will remain strictly confidential, and will not be shared with any other third parties without your prior consent. See the disclaimer for more information.
TED the 3-in-1 solution for your most critical asset: your motor
Measure
Analyse
Monitoring
Measure
Smart algorithms
Anomaly detection
Dashboard
Alerts
TED monitors errors in the motor by measuring current and voltage signals:
This gives you ample time to schedule a repair at a convenient time or even to completely replace the motor.
Smart algorithms make the diagnosis
The smart algorithms have the finger on the pulse of the condition of your motor 24/7. They detect ‘normal’ condition, known abnormal patterns and anomalies.
Smart algorithms monitor the operation of your motor 24/7:
Advantages of TED:
Grip on your machines with alerts and dashboard
With TED 24/7 insight into the operation of your motors
Alerts
Dashboard
Why choose ASN?
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